| 
Andrew Allen,
Croydon, Vic
TV Entertainment
Unit
Jarrah
1150 x 600 x 1700mm h
Materials
The entertainment unit is made from recycled
jarrah verandah boards. The boards came
from two different sources. The majority
of the jarrah was salvaged from the verandah
of a house that was renovated. The cabinet
was nearing completion when the first
source of jarrah timber ran out. The back
of the cabinet and the TV shelf was completed
with jarrah flooring purchased from a
secondhand timber yard.
Methods
The jarrah boards varied from 18–20mm
in thickness to
70–80mm wide and up to 2400mm long.
The first task was to dress the jarrah
to uniform size. The boards had not been
removed with much care. Many nails or
worse still, parts of nails were left
in the boards. In addition some of the
boards were painted which made dressing
a little more difficult and made finding
nails that much harder.
As I could not guarantee that all nails
had been removed I did not want to run
the timber through a thicknesser for fear
of damaging the blades. Instead I built
a jig that allowed me to run my router
over the top of the board and dress first
the top then the bottom surface, one board
at time. I used a three-flute 50mm, replaceable
insert facing cutter to dress the boards.
After all the boards had been dressed
with the router they were finished off
in the thicknesser. Final dressed thickness
of the timber was 16mm.
Edges on the boards were trued on the
tablesaw, then the router table, before
being biscuit joined together to form
the required sizes of panels for top,
sides, back and shelf.
Each panel was finish sanded before assembly,
which greatly reduced the amount of sanding
required on the finished cabinet. All
four doors are of rail and style construction.
Pocket door slides have been fitted to
the two upper doors so they can slide
back into the cabinet when open.
One of my aims was not to use screws or
nails in the assembly of this piece. All
of the large panels are biscuit joined.
Panel to panel joints are doweled and
glued. One concession to the use of screws
was the rear panel which is secured with
screws as I was not satisfied that dowelling
was practical.
Concept
I wanted a small unit that had an Australian
appearance. Hence the use of BlueScope
Steel Mini Orb in the upper doors and
security door mesh for the lower doors.
The mesh being reminiscent of meat safes,
used by earlier generations in Australia.
The mesh in the lower doors allows control
of the stereo unit located in the bottom
section of the cabinet, via remote control
without needing to open the doors. Speakers
for the stereo are also behind these doors,
the sound apparently unaffected by the
security mesh.
|