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Ken Morley, Lake Haven, NSW

Materials
Eight pieces of Tasmanian oak were selected from Walker Brothers, Timber Merchants North Gosford advising them that the timber was to be used for a presentation chess box. (They were most helpful).

Method of Construction
The timber was trimmed to eight pieces of 450mm length. Two pieces were used to make the lid, one selected piece became the top, and the other piece became a 20mm border by cutting out the centre with a jigsaw. The two pieces were lightly sanded, aligned, glued and clamped together using Selleys Aquadhere PVA Interior glue and left to set for 24 hours.
The remaining six pieces became the bottom of the chess box, a recess was again cut out of one piece to face the inside of the lid. (These facing pieces may be cut in one operation). The six pieces were then sanded, aligned, glued and clamped together and again allowed to stand for 24 hours.
Thirty-two circular holes were required to house the chess set. The main chessmen on the outside rows required 38mm speed bore holes, and the pawns required 34mm speed bore holes. Varying depths were required for the outside holes as the men are of different height, from 60mm to 80mm. The pawns have one depth of 40mm. The two pieces (top and bottom) were aligned, clamped and given a fine sanding.
Three coats of Feast Watson Weatherproof Clear High Gloss polyurethane were applied inside and out, lightly sanding between coats. The brass fittings were attached and an old brass lock resurrected to add some character, a brass nameplate was attached to the top.
The completed unit weighed 10.5kg and cost about $200.
The chessmen were made by my wife Shirley, they are cast, painted and fired ceramic pieces.

Concept
The concept came from my parents who originally taught me to play chess many years ago, and as a fitting reminder the chess set, box and board were conceived. As our four children are now all adults they have each been given a complete set, they are in the process of creating young chess playing grandchildren.

Photos: Ken Morley

 
 
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