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Shane Margetts, Flinders View, QLD

Method of Construction
This silky oak jewellery box has been constructed using recycled silky oak from the early 1950s, which was once an old toilet door from an electricity substation at Postman’s Ridge at the foothills of Toowoomba in Queensland.
The body of the box was made using a Gifkins dovetail jig. The lid was made using small biscuit joints in each corner of the solid silky oak frame and a small round over router bit for the edges. The centre of the lid is silky oak veneer which has been rebated into the frame with a straight bit router. The facing of the veneer was then carefully chiselled to incorporate the inlay strip and marquetry centrepiece outside, with a similar process to the inside for the mirror and inlay strip.
The base of the box incorporating the legs was cut with a scroll saw and finished with a round-over router bit. These four pieces were then butt-jointed and held together using buttons underneath. The hinges and box lock were meticulously rebated into the solid timber body and lid frame.
The box insert was made using dovetail joints on the main frame and glued butt-joints on the inside framework. This insert, together with the base of the box were carefully covered with high quality black felt, and the earring and ring section is made of 20mm foam tubing wrapped in black felt.
Solid brass hinges, locks and screws from England were supplied by Goods & Chattels at Woolloongabba. Inlays and marquetry were supplied by Lazarides at Banyo. Weldbond PVA glue was used for all joints and felt work. The 3mm thick mirror was positioned using high grade neutral finish Silastic to avoid silver corrosion.

Finish
To achieve the high standard of finish to the box, which enhances the attractive grain of the quarter cut silky oak, a 1200 grit sandpaper was used for a near mirror finish to the timber. This was then spray-sealed using a low pressure Spears & Jackson spray gun set at 20psi using seven coats of Feast & Watson tung oil.

Concept
The box was a special gift for my wife Karyn, in celebration of our twenty year wedding anniversary in September 2006.

Photos: Shane and Karyn Margetts

 
 
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